Kingdee
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News CenterKingdee is a provider of digital management solutions. The desire of business operators for growth is our goal.
Business challenges
Price and Cost Sensitivity
The price of hardware products is low, the gross profit is low, the purchase price is extremely vulnerable to the fluctuation of the price of bulk raw materials, labor-intensive, high labor costs. Reducing management and operating costs, implementing lean management, and seeking benefits from business operations through information tools is the goal that this industry has been pursuing.
A small number of diverse challenges
The variety of hardware products is extremely rich, most of which are customized production, and there are more than 10,000 kinds of commonly used materials. It is a typical small and diverse production mode, and there are many cases of emergency insertion and order production, which puts forward higher requirements for the flexibility of on-site management.
Process and quantity control
The traditional operation uses Excel for quantity summary, which is time-consuming and laborious, and there is no correlation between the front and back processes, resulting in unbalanced front and back capacity. On-site production over-planned or missed production is common, and production progress cannot be obtained in real time.
Delivery control
Market orders change rapidly, priority to meet customer delivery is the first priority, the traditional operation management mode of planning and execution rely on manual work, not only inefficient and error-prone, due to inaccurate delivery and loss of orders from time to time.
Digital Transformation Solutions for Hardware Industry
The production status of the traditional workshop is a "black box factory", and the information such as the status of the product, the status of the machine, the finished output, and the quality is lagging behind to a large extent. Kingdee Cloud-Star Smart Factory goes directly to workers and machinery and equipment through the on-site touch screen, grabbing first-hand information from the bottom, thus turning the "black box factory" into a "transparent factory"
Piece-rate Wage Activates Employees' Business Intention
The piecework wage system greatly reduces the workload of wage accounting, improves the accuracy of wage data, and realizes the automatic calculation of daily piecework wages. Workshop operators can query each person's salary report by themselves through the system, so as to know the daily salary and improve the enthusiasm of workers.
Break down departmental barriers and centralize data assetization.
Order information and planning information, production information, inventory information, etc. to complete the transparent exchange, the various departments and orders firmly tied together, breaking the original barriers in departmental communication and coordination, greatly improving work efficiency
Process data, order barcode tracking
Set process route, process parameters, product information, processing size benchmark, order information, job tracking into an integrated tracking sheet, and bar code marking. To achieve product batch and production tracking management, workshop operators can retrieve the information needed for production at any time according to the tracking list.
Electronic Kanban Transparency Compliance System
The production department feeds back information in time through smart terminals and bar codes. The business department tracks the "available inventory quantity, order quantity, quantity in production, current process" and so on corresponding to the sales order products at any time through reports. The production scheduling and workshop supervisors can pay attention to the real-time progress of emergency work orders and the early warning of delivery countdown and other information at any time through electronic billboards.
"Screen scale" activates the value of workshop site data.
Through the communication integration between the industrial screen and the platform scale, floor scale and hanging scale equipment in the workshop, the gram weight and total weight data of the scale are automatically read during the reporting operation, and the counting and conversion are automatically carried out, thus eliminating the manual intervention link, which greatly improves the reporting efficiency and the accuracy of the data.
Application Blueprint
Realize the tracking of workshop production progress and automatic statistics of piece-rate wages, solve the out-of-control production state on the spot, balance the production capacity of the front and back processes, eliminate the waste of over-planned production and eliminate the omission of orders. Integration of production, supply and marketing, to solve the problem of order priority, to sell fixed production, to ensure delivery. Smart terminal self-service job reporting frees the heavy data statistical entry work of statisticians, changes its function from data entry to data supervision, and empowers employees to improve on-site control.
Solution Advantages
Simplification
Lightweight, realized through HMI barcode equipment networking, simple on-site operation
Reliable
The deployment mode of the cloud and fog end ensures the stability and safety of the on-site production process.
Focusing
Focus on the workshop site management business scenarios in the electronics, machinery and other industries.
Integration
PLM, ERP, MES integrated development and operation platform, without complex heterogeneous system integration
Customer Success Stories
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