Kingdee
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News CenterKingdee is a provider of digital management solutions. The desire of business operators for growth is our goal.
Business challenges
Heavy maintenance of production equipment and high maintenance costs
Equipment management in the chemical industry is under great pressure to reduce maintenance funds. With the help of information systems, chemical companies apply RBI (risk-based inspection), RCM (reliability-centric maintenance), AIM (asset integrity management), etc.
Need to optimize transportation management
It is necessary to determine shipping object, shipping method and shipping time according to the business document, arrange shipping plan, select carrier and transportation line, and generate specific shipping document. Settlement of logistics costs according to shipping documents, confirmation and processing of in-transit losses according to shipping documents
Production process needs fine control
In the preparation of the plan, it is necessary to plan the demand balance relationship of products, raw materials, utilities and equipment load under various constraints, so as to minimize the input and maximize the output. In production scheduling, it is necessary to manage equipment load, equipment start-stop, quality status, logistics status, resource status, etc.
Core formula requires strict confidentiality
The core formula of a chemical company requires, first of all, that only a very small number of people know the formula ratio. In many cases, it is required to strictly keep confidential the suppliers, names and ratios of materials in the process of procurement, transportation and feeding.
Digital Transformation Solutions for the Chemical Industry
Integrated BI PLM ERP MES integrated solution, covering planning, statistics, production management, quality, equipment, supply and marketing, warehouse, cost, capital and other professional business areas of the overall solution. Pay attention to the implementation information and process monitoring of the underlying business of the enterprise, pay attention to the use of the digital value of the business letter of the MES layer, the supporting role of the production and operation management, and fully consider the continuous in-depth application of the MES layer from the perspective of development.
DCS system docking
Through the application of integrated platform, the timely data transmission between ERP and DCS system is realized, and the production process data of DCS is automatically collected. The main contents include: formula synchronization, production task/batch synchronization, feeding data, completion data, process parameters collection.
Automatic weighing
Weighing measurement, electronic flow rate, radar measurement, etc. are currently irreplaceable means of measurement and calibration in the chemical industry, interspersed with many business links such as receiving, shipping, feeding and reporting in enterprise operation. Support the current common large weighbridge, workshop small electronic scale, belt scale, hanging scale, electronic flowmeter (liquid, solid), radar
Shipping Management
The route of the bulk material transportation business of chemical enterprises is deeply affected by changes in logistics nodes, cargo volume and transport capacity, and is difficult to solidify for a long time. The shipping management solution can help enterprises estimate transportation costs through intelligent path planning of simulated transportation demand.
Application Blueprint
ERP focuses on planning collaboration at all levels, links and fields. The ERP software of this project is a unified platform, which can ensure the overall information application effect of enterprises such as the integration of industry and finance. MES focuses on the implementation of the daily production plan, workshop equipment resources, digital information collection of the implementation process, etc., and provides data for the traceability of quality in the production process. The docking between the two is mainly the docking between the daily production plan and the tasks performed by the workshop.
Solution Advantages
Full-life equipment management
Starting from the long-term economic benefits of equipment and projects, comprehensively consider the whole process of planning, design, manufacturing, purchase, installation, operation, maintenance, transformation, renewal and scrapping of equipment, projects or systems, so as to minimize LCC(Life Cycle Cost).
Optimal scheduling based on production line
Provide logical safety inventory control, capacity balance and material balance based on rolling multi-week forecast, form long-cycle master production plan, and output rolling multi-week material demand plan to suppliers after MRP decomposition.
Innovative software and hardware integration formula security scheme
Based on electronic scales with independent intellectual property rights, it supports confidential material code conversion, which can realize offline-based small material formula and online material code conversion with procurement, receiving and feeding, and realize high-level formula confidentiality management.
Eliminate information silos
Fully realize the business integration platform of the whole value chain from customer management, distribution/direct sales management, R & D formula management, planning, statistics, production management, quality, equipment, supply and marketing, warehouse, cost, capital, etc.
Customer Success Stories
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