Business challenges
Digital upgrade
By planning and implementing an efficient and collaborative digital production and operation system, we can cope with the increasingly intelligent product demand, higher delivery time and quality requirements of users.
Relatively low level of information
Instrumentation products are gradually to intelligent, high-precision, short delivery period of development, enterprises urgently need to improve the level of information technology.
Customers have high requirements for quality control and traceability, and system requirements need to be implemented.
Instrumentation industry product precision requirements are high, strict quality control, high entry threshold, enterprises urgently need to land quality management standards, build a comprehensive quality control and traceability system.
Rapid changes in the market, rapid iteration of new product development and diversification of demand
In recent years, the global instrumentation industry has developed rapidly, and new products have been rapidly iterated. Many companies cannot effectively meet customers' multi-variety and small-batch product needs due to their lack of manufacturing technology.
Intelligent Manufacturing Solutions for Instrumentation Industry
From the aspects of factory personnel skills and working hours control, balanced production plan and flexible production capacity construction, material pull and replenishment mechanism docking, lean production, digital and intelligent control, triggering and rapid response of equipment abnormalities, process quality control and comprehensive traceability, etc., it helps instrument and meter enterprises to carry out business innovation, optimize production process, rapidly enhance the market competitiveness of enterprises, and support their rapid profitable growth and development.
Material Control Personnel Empowerment Scheme
The realization of material flow is accompanied by the generation, recording, flow of data, and even as instructions to trigger the next action, which can automatically output alarms or reminders, display through tables and graphics, and notify relevant personnel
Production Management Personnel Empowerment Scheme
At a glance, staff skills and working hours statistics (people), machine tool parameters (machines) with clear status, material status (materials) with charts, drawing documents (methods) with real-time update, graphical production progress query, and real-time online SPC quality performance monitoring give digital energy to tedious production management work.
Quality Management Personnel Empowerment Scheme
For the D-FMEA and Control plan of customer products, the application of online SPC statistical process control to monitor key product characteristics and process characteristics, timely detection and feedback of systematic anomalies and variations, so that the process is maintained in a controlled state only by random factors, so as to achieve the purpose of quality control.
Equipment maintenance personnel empowerment scheme
As an employee with equipment maintenance skills in the factory, through visual equipment operation parameters, you can immediately obtain the shutdown event alarm and make timely response support to unexpected equipment failure. While ensuring smooth production on duty, it also records and endorsements the positive response of individuals to abnormal events.
Equipment Management Personnel Empowerment Scheme
Through the Internet of Things device dashboard and lamp installation system, you can view the resource utilization status and various indicators of key devices, such as UT,OEE,MTTR,MTBF, etc. For the loss items of each indicator, a clear Pareto analysis helps managers focus on the focus of equipment management.
Operation Employee Empowerment Scheme
Provide clear task list, video/graphical operation instruction (SOP), one-key report of line shutdown failure (Andon system) and other functions to bring many conveniences to the operation staff, always focus on the work of creating value, empower each front-line operator and activate the whole team.
Application Blueprint
Help instrument and meter enterprises to establish lean production operation process and realize balanced production; And take the plan as the core, optimize the resource scheduling from the whole situation, and drive the efficient coordination of various functions of the factory; Through fine production control and whole process quality tracking and tracing, we can accurately control each link, continuously optimize the efficiency, quality and cost, improve the management level of the enterprise, and enhance the comprehensive strength of the enterprise.
Solution Advantages
Integration of hard and soft resources and efficient interaction
Through the integration of hard and soft solutions, deep integration of IT and OT technology, to break through the barriers between the information system and the underlying equipment, improve resource efficiency, to ensure the continuous and stable operation of production.
Continuous quality improvement
Complete traceability of process data to provide support for product quality control, quality improvement and efficient traceability of customer complaints to meet the requirements of the quality management system.
Whole Process Traceability
Through the fine quality control of the whole process from raw materials entering the factory, production to finished products leaving the warehouse, the instrument factory is assisted in the whole process quality control from order receiving, planning, production execution to traceability.
Efficient coordination of processes before and after the production line
Around the fine planning control, transparent production execution, total quality management as the ground support, providing station information input, storage, calculation, output, visual and other functions, collaborative logistics to build a production line before and after the process efficient collaborative system, rapid response to various changes.
Customer Success Stories
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